Applications

Our state-of-the-art robotic systems are designed to efficiently handle the automatic palletizing and depalletizing of various products, ensuring precision, speed, and seamless integration into your operations.

Key features include:

• Optimized Load Distribution: Multi-robot coordination for balanced load management
• High-Speed Palletizing: Rapid and precise stacking for increased efficiency
• Advanced Vision Systems: 2D/3D cameras for accurate product measurement (width, length, height, and position)
• Seamless ERP Integration: Direct connectivity with SAP and other ERP systems
• Custom Tooling & Grippers: Tailor-made end-effectors for diverse product handling needs
• Intelligent HMI & Digital Twin: User-friendly interfaces with real-time monitoring and simulation
• AI-Driven Decision Making: Autonomous optimization, including:
  • Predicting and correcting unreadable barcodes
  • Smart load distribution based on production speed
  • Optimal selection of cells and pallets

Designed for flexibility and scalability, our robotic solutions enhance productivity while reducing operational costs.

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At Merlicon, we design high-performance 3D Random Bin Picking solutions that leverage Artificial Intelligence, Machine Vision, Machine Learning, and Robotics to optimize efficiency, precision, and adaptability. Here are the key features of our technology:

Key features include:

• Advanced Vision Processing & Object Detection
• Smart Path Planning & Collision Avoidance
• Flexible & Optimized Gripping Technology
• High-Speed & Continuous Operation
• Smart Integration & Data Management
• User-Friendly Interface & HMI

With our high-speed, precise, and AI-powered 3D Random Bin Picking solution, we help manufacturers maximize efficiency, reduce costs, and achieve full automation in their production lines.

Let's discuss how we can optimize your operations with our cutting-edge technology!

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Our vision-based positioning and precision alignment technologies ensure accurate part placement, reducing errors and improving quality. AI-driven motion control and adaptive grasping allow seamless handling of various components, enhancing flexibility in robotic assembly lines.

With machine vision systems, we perform pre- and post-feeding quality control, ensuring defect-free production and enabling fully autonomous manufacturing. By minimizing human intervention, we achieve continuous, high-speed, and cost-effective production, meeting the demands of modern smart factories

By minimizing human intervention, we enable continuous, high-speed, and cost-effective manufacturing, meeting the demands of modern smart factories.

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At Merlicon, we specialize in cutting-edge machine vision solutions driven by Artificial Intelligence, Machine Learning, and Deep Learning. Our technology tackles the most challenging industrial inspection and automation tasks, where traditional image processing falls short.

With AI-driven image analysis, our systems continuously learn and adapt—allowing manufacturers to detect defects, optimize production, and introduce new products without complex reprogramming. From real-time quality control to intelligent robotic guidance, we build smart, self-learning, and autonomous industrial systems that enhance precision, eliminate errors, and drive efficiency.

Merlicon transforms factories into fully automated, AI-powered production environments—pushing the boundaries of what’s possible in manufacturing.

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Merlicon develops advanced machine vision applications for nearly every industry, delivering high-performance, AI-powered, and traditional vision systems that operate seamlessly 24/7 for over two decades.

Our turnkey solutions are built entirely in-house—spanning both hardware (cameras, lenses, lighting) and software (AI-driven image processing libraries), ensuring seamless integration and maximum efficiency.

We specialize in defect detection, anomaly recognition, precision measurement, OCR, classification, and robotic guidance, providing intelligent automation for the most demanding industrial tasks.

At Merlicon, we engineer state-of-the-art 2D and 3D camera systems, optimized lighting setups, and seamless PLC/SCADA and ERP integration, delivering next-generation, high-precision vision solutions that redefine industrial automation.

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Merlicon revolutionizes robotic welding and painting with AI-driven vision systems.

Our advanced camera and deep learning technologies enable precise weld inspection, autonomous weld path recognition, and fully unmanned welding operations.

For painting applications, our intelligent vision solutions ensure automatic recipe selection, optimizing paint application for different surfaces and conditions.

With real-time AI analysis, we enhance quality, minimize errors, and maximize efficiency in industrial welding and coating processes.

Merlicon delivers the future of smart, autonomous manufacturing, where robots see, learn, and adapt for flawless execution.

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